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Building a Plot File:
To begin, be sure you have a plotter driver that is compatible with the
target output device.
If you do not, you will need to get the proper driver from the plotter
manufacturer and install it on your system. There is usually an output option
during the driver installation. If there is, select 'Plot to File', if not,
simply select 'LPT1:' and select 'No' when prompted to print a test page. If the
device is an HDI driver, it will be installed from within AutoCAD.
When the plotter is setup as you like it, you plot to it as you normally would
except select 'Plot to File' on the 'Plot Device' tab of the plot dialog and
provide a path for the output. By default, AutoCAD will place the plot file in
the same folder as the original '.DWG' file. If you specify an alternate path
for your output, you will need to partially respecify it with each plot by
clicking the browse button, as AutoCAD will return to its default path. The
browse button will then show the last folder to which it directed its output, so
you will only need to click 'OK'.
Processing a Plot File:
If you only have a few plot files to process, it may be best to just send
them directly to your plotter. To do this you need to get to the DOS prompt.
This is usually at 'Start>Programs>MS_DOS Prompt'. There, you can send the
files to the plotter by entering:
copy /b c:\drawing.plt lpt1:
+ENTER
for each file to be plotted. Just be sure the 'c:\drawing.plt' matches your
actual plot file path and 'lpt1:' matches your actual plotter port.
If you have more than a few to process, you may want to use a program to
send the plot files to the appropriate plotter. We have a freeware program
for just that purpose on our 'Downloads' page.
Here's a quick look at 'PrintFile'(141kb):

You can put files in the plot queue by drag-n-drop(from
Explorer)... Or select 'Print File' and you will
see the 'Open' dialog...

At this dialog simply select the files to plot and click
'Open'...
Either way, you will next see the printer dialog and submit the files.
We've tried to cover the basics of handling your plot files. As
usual, we'll update the page as needed if a bit more detail is warranted.